Customized Flexible Manifold Tubular Heating Elements

• Customization: Available
• Certification: ISO9001, CE
• Type: Flexible Manifold Heater
• Model NO.: OD8.5mm, 8mm, 6mm
• Material: Ni-Fe
• Form: Flexible Tubular Heater
• Shape: Tubular
• Resistance Wire: German Nickel Chrome Wire
• Magnesium Oxide Powder: USA Brand
• Advantages: Fast Response Time
• Application: Injection Mold Hot Runner System
• Certificate: ISO9001, CE
• Heating Uniformity: Very Good
• Length: 250-2500mm
• Power: 190-1500W
• Transport Package: PVC Pipe, Carton Box, Wooden Case
• Specification: Rectangular, round, square
• Trademark: no
• Origin: China
• HS Code: 851690100
• Production Capacity: 10, 0000 Per Year
• Package Size: 50.00cm * 20.00cm * 20.00cm
• Package Gross Weight: 4.000kg

Product Description

Heating Elements Flexible Hot Runner Tubular Manifold Heater Flexible Heaters

 

 

Product Description

 

1. Flexible Manifold Heater Introduction

Flexible Manifold Heater are custom designed in a various shapes to as client's requirements for direct immersion in liquids such as water, oils, solvents and process solutions, molten materials as well as air and gases.

Tubular heaters are produced using Incoloy, stainless steel or Copper sheath materials and also there is huge variety of selection of termination styles available. Insulation of Magnesium offers greater heat transfer.

Tubular heaters can be used in any application. Straight tubular can be inserted in machined groves for conductive heat transfer and formed Tubular provides consistent heat in any type of special application.
 

Sheath/Casing materials	SUS304/ SUS321/ SUS316/ SUS316L/ SUS310S/ Incoloy800/ Incoloy840/ Copper/ Titanium
Terminal Styles	Plain Pins/ Flag Terminals/ Spade Terminal/ Screw Terminal/ Special Terminal
Shape	U/ Hairpin/ W/ Z/ Straight/ Spiral/ Circular(with extension)/ Double Loop/ Bent Hairpin
End cap	Ceramic end (standard)/ Cement/ Epoxy/ RTV seal
Construction Type	Swaged / High Watt Density - up to 1400°F (760°C) Not Swaged / Low Watt Density - up to 1200°F (650°C) Other
Sheath material	stainless steel
Leakage current	< 0.5 ma at 253 v ac
Sheath temperature of heating element	max. 700 °c
Standard voltage	230 v
High voltage test	1000 v ac
Insulation resistance	insulation resistance - ≥5 mω at 500 v dc
Wattage tolerance	±10%
Length tolerance	± 1.5%
Groove dimensions	for 8 mm: 7.80 (±0.05) mm x 8.00 (±0.10) mm
	for 8.5 mm: 8.30 (±0.05) mm x 8.50 (±0.10) mm

2. Flexible Manifold Heater Structure


3. Flexible Manifold Heater Standard Sizes

Technical data and tolerances
Wattage	+ 5% - 10%
Resistance	+ 10% - 5%
Dielectric strength	1500 V
Insulation (cold 1000 V DC)	> 10 MΩ
Leakage current (cold)	< 0,5 mA
Maximum working temperature	750 °C
Length tolerance	± 2% (min. ± 5 mm)

Depending on the number of bends the hotflex length can increase
Type Hotflex	L min [mm]	L max [mm]	Tube section max [mm]	Min bending radius internal	Max. sheath surface load [W/cm²]	Max. wattage [W] at 230 V
Ø 6.5	300	1500	24	6.5	10	2190
Ø 8.0	300	1600	10	10	15	5200
Ø 8.5	300	1500	10	10	15	5200

4. Coil Heater Parameter

1. Outer pipe material: SUS304 -- 9.5 * 0.6T
2. Filler: high temperature magnesia powder
3. Heating wire: high quality high temperature resistance wire
4. Guide rod: m3 stainless steel and screw, flat and spring pad
5. Insulation barrier: 95 porcelain (heat treatment by soaking silicone oil)
6. Sealer: silicone oil (kf-99)
7. Unheated length: about 30 mm at both ends
8. Bending radius: r9mm

 

Size: D8mm/6mm/6.6mm/8.5mm/10mm Square:6x6mm 8x8mm

Length	300-1550mm	400-2100mm
Max Current	12A	15A
Nominal Voltage	Less than 230V	Less than 400V
Wattage	+-10%	+-10%
Dielectric Strength	1.5HV	1.5HV
Insulation MΩ	More than 5 MΩ	More than 5 MΩ
Leakage Current	Less than 0.5 mA	Less than 0.5 mA
Minimum Unheated	30mm	35mm
Terminal Pins	M3 x .50mm / plain post	M4 x .70mm

 

Detailed Photos

 

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