Industrial Cartridge Heater With Built in Thermocouple
Product Description
1. Cartridge Heater Working Principle
Electric cartridge heater, also known as single-end tubular heater, one end can heat, another end is cold end.
It is made of a metal tube put into the resistance alloy wire as the heating materials, the alloy wire is filled with good insulation high purity magnesium oxide as filler, the product has a big power, high thermal efficiency, fast heat dissipation characteristics.
2. Cartridge Heater Parameters
- Tube diameter: Φ3mm-Φ30mm
- Tube Material:SS304;SS316,SS321,NICOLOY800 etc
- Insulation Material:High-purity Mgo
- Reisistance wire element:Ni-Cr or FeCr
- Lead Connection Option: Crimped or Swaged leads
- Lead and type of connection leads, 10" Fiberglass Standard(Wire options:TF,silicone high temperature frberglass)
|
Heat intensity |
Not exceeding 30Wcm2 (advisable) |
| Power |
Depends on the dimension |
| Escape of current (when cold) |
<=0.1mA a 242 v. |
| Insulation (when cold) |
5 Min Ohmios 500 Watts minimum |
| Dielectric strength |
1500v. 1/seg |
| Working temperature |
750ºG max. |
| Tolerance of length |
+/-1.5% |
| Tolerance of diameter |
-0.01 a -0.06 m/m |
| Tolerance of cut of connexion |
+/-15 mlm |
| Power tolerance (w) |
5 % - 10 % |
| Cold areas |
Depends on length and diameter 5-25mm |
3. Cartridge Heater Structure
4. Cartridge Heater Leadwires:
1>.Silicone rubber
2>. TF
3>. Metal hose
4>. Metal screen Braided
5. Fast Heat
6. Cartridge Heater Application
| |
| Water Heating |
We recommend 10 watts per square centimetre when cartridges are to be immersed in water because the water removes the energy from the element very effectively. Commonly used as a chemical solutions heater. |
| Oil Heating |
Commonly used as engine sump heaters. When heating some oils, only 2 watts per square centimetre can be used otherwise the high cartridge heater surface temperature causes the oil to oxidise and carbon to be built-up on the surface of the heater. When this occurs, the carbon can thermally insulate the cartridge heater, causing the unit to heat up internally, often resulting in electrical failure. |
| Air Heating |
Elements of approximately 1 watt per square centimetre are suitable for convection air heating, eg. Anti-condensation heaters. |
| Die Heating |
Manifolds, hot runners and torpedoes.
Packaging
Hot melt glue applicators. |
7. Different Cartridge Heaters
8. How to order?
Please offer these information:
| 1.Type of Cartridge Heater (shape, striaght or right angle) |
| 2.Diameter of Tube |
| 3.Overall length for Cartridge Heaters. |
| 4.Wattage & Voltage |
| 5.Lead type ( glass fibre / PTFE ) & lead length. |
| 6.The lead wire length. |
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