Industrial Low Watt Density Cartridge Heaters

• Customization: Available
• Certification: ISO9001, CE
• Type: Tubular
• Model NO.: 1/8", 5/8", 1/2"
• Material: Fe-Cr-Al Wire
• Form: Tubular
• Shape: Tubular
• Resistance Wire: German Nickel Chrome Wire
• Magnesium Oxide: Japan Imported
• Moistureproof: Yes
• Waterproof: Yes
• Temperature: 450 Degree
• Sheath Material: Stainless Steel 304
• Warranty: 12 Months
• Thermocouple: J & K
• Length: Customized
• Standard Leadwire: 300mm
• Transport Package: Carton Box, Wooden Case
• Specification: 3mm, 6.35, 8, 12.7
• Trademark: no
• Origin: China
• HS Code: 851690100
• Production Capacity: 10, 0000 Per Year
• Package Size: 20.00cm * 20.00cm * 15.00cm
• Package Gross Weight: 1.000kg

Product Description

 

Industrial Low Watt Density Cartridge Heaters

 





 

 

Product Description

 

1. Cartridge Heater Working Principle
Electric cartridge heater, also known as single-end tubular heater, one end can heat, another end is cold end.

It is made of a metal tube put into the resistance alloy wire as the heating materials, the alloy wire is filled with good insulation high purity magnesium oxide as filler, the product has a big power, high thermal efficiency, fast heat dissipation characteristics.
 
2. Performance Rating:
Maximum Temperature: ≤ 300 °C
Maximum Watt Density: heat area sufuce power 5~11W/cm² depending on heater size and operating temperature.
Votage: 12~250V (or as requirment)

3. Characteristics:

1. Alloy 304 stainless steel is used to provide high temperature strength, good thermal conductivity and resistance to oxidation up to 1200°F(650°C). Alloy 304 is a Nickel-Chromium Stainless Steel.
2. German Imported Nickel-Chrome resistance wire NiCr8020 is evenly stretched and strung through ceramic insulators.
3. USA imported high purity Magnesium Oxide (MgO) is used to fill all remaining space inside the ceramic insulator, thus increasing thermal conductivity, dielectric strength and heater life.
4. The standard termination, consisting of 30cm internally / externally connected flexible stranded nickel wire leads with high temperature insulation. To meet your different application, we offer other style leadwires, that will solve many of the most common application problems.
5. Ceramic end cap protects the cartridge internally from outside contamination.

 
4. Parameter

Heat intensity	Not exceeding 30Wcm2 (advisable)
Power	Depends on the dimension
Escape of current (when cold)	<=0.1mA a 242 v.
Insulation (when cold)	5 Min Ohmios 500 Watts minimum
Dielectric strength	1500v. 1/seg
Working temperature	750ºG max.
Tolerance of length	+/-1.5%
Tolerance of diameter	-0.01 a -0.06 m/m
Tolerance of cut of connexion	+/-15 mlm
Power tolerance (w)	5 % - 10 %
Cold areas	Depends on length and diameter 5-25mm
Thermocouple Location	type J
	type K

5. Cartridge Heater Structure



6. Cartridge Heater Leadwires:
1>.Silicone rubber
2>. TF
3>. Metal hose
4>. Metal screen Braided

7. Fast Heat



8. Cartridge Heater Application

• Injection moulding - Internal heating of nozzles

  Hot runner systems - Heating of manifolds

  Packaging industry - Heating of cutting bars

  Packaging industry - Heating of hot stamps

  Laboratories - Heating of analytical equipment

  Medical: Dialysis, Sterilization, Blood Analyzer, Nebulizer, Blood/Fluid Warmer, Temperature Therapy

  Telecommunications: Deicing, Enclosure Heater

  Transportation: Oil/Block Heater, Aircraft Coffee Pot Heaters,

  Food Service: Steamers, Dish Washers,

  Industrial: Packaging Equipment, Hole Punches, Hot Stamp.

9. Different Cartridge Heaters




10. How to order?
Please offer these information:

1.Type of Cartridge Heater (shape, striaght or right angle)

2.Diameter of Tube

3.Overall length for Cartridge Heaters.

4.Wattage & Voltage

5.Lead type ( glass fibre / PTFE ) & lead length. 

6.The lead wire length.